If you have ever been to a carfactory or toy manufacturer. This stuff so fuckin wicked places! For that, they placed ordered for a number of machines and robots performing with each other to get the assembly done which is nothing but making all parts work so as to yield this final product. But have you ever thought, How on earth do they make sure every nut-bolt in its place properly tight? These are precisely the sorts of places will which checking fixtures do their tricks.
Checking fixtures are the name for that special tool a factory uses as part of its quality control to make sure it has made their product right. One could in a sense, call them dimensions but they are no less exact so each one should have the relevant print scale for that area of the product. During measurement to measure the factory results, every piece is first checked if its correct size and shape for that half using fixtures than it was built with as once you know everything fits It feels so much better go together. Based on this fact, one thing you can wrap your hungry brain around at lunch time is something too few of us consider - if a part doesn't mesh perfectly now, it will likely manifest in bigger problems later.
Workflow: How a Factory That Makes Car Doors Works The dream machine Why BMW said goodbye robots (2020) A day in the Porsche Macan factory Using doors and panels as an example, we can see how precise each component needs to be. Example, it you machine a door that is slightly out of template then guarantee an upscale problem in the entirety as an assembly will ride around with that and at one point down stream be made to fit the flaw. But factories can be aware of such issues sooner by using checking fixtures, so their products always come perfect with high reliability.
Pin gauges used on automatic checking fixturesmakes the assessment of equipment a lot faster than can be done by anybody from an inspection dept. This information is relayed back to the extremely precise sensors, which are only able to allow those parts for production based on their size, shape and location. This enables factories to rapidly test hundreds, or even thousands of parts per day without needing an army of human workers. This will lead to a decrease in downtime for the print facilities, and as it only optimises allow runs, they can generate all their quotas met along no issues standard production.
When a factory makes blocks of the same color, this means colored toy block can used checking fixture that have matches shape. That way, the blocks are correctly put together and ready to be opened further! A refreshing check-gauge also help factory to reduce fabric scrap saving their cost as making a better greener world. This lets them manufacture more products without as much damage to earth.
With the development of technology checking fixtures are now more accurate and productive. High-Tech checking fixtures: These are designed using laser, camera & other sensors to provide an extensive measurement. For instance, a metric can be built to judge the amount of line that is not sharp for any change in these images - even those changes which are imperceptible by human eyes.
This technology can save factories from errors or miss-producing a faulty product which may lead to risk of having an unsafe, less reliable inferior object. For example, a steel mill making air travel components would opt for high end checking fixtures to ensure every single part is faultless and up to the industry essential safety benchmarks obligatory in aerospace. The cause of this would lie in the fact that a small error can lead to huge problems on parts of an airplane.
We have a total quality control and checking fixture participation. From the initial quality prevention to the more advanced product, it is a stringent quality process. Testing of the product is split between raw material testing tests for processing, and the final test. Our testing equipment is extremely comprehensive, the most important equipment is CMM projector, altimeter tester, spectrometer and the list goes on. We have a variety of foreign-funded and domestic companies. It also has passed the various layers of audits.
In addition to automation and machining equipment, we have a professional purchasing team, and have built up a massive supplier pool for checking fixture, as well as outsourcing surface treatment and heat treatment.
checking fixture have more than 14 years of experience and the complete equipment for machining such as CNC milling CNC lathe, grinding machine EDM, wire cutting etc. We have a unique benefit for products that are multi-process.
Our technology is supported by experienced designers. Our designers have years of experience in the field of mechanical design. Our designers have more than checking fixture of experience in design. They've done process improvement, fixture design and equipment design.
Suzhou Aitemoss have been deeply engaged in customized services for more than 10 years, strive to minimize manufacturing costs, provide with the best solutions.
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