Wire cut EDM: What is Wire Cut reducing also known as? Wire cut EDM Wire Cut Machines are specifically for metal cutting thin wire. This is hugely useful to manufacturers as it enables them to produce complex metal shapes that would be difficult or impossible through conventional means. This one is very precise so it can produce parts that fit together as they should and helps factories work more efficiently. This article presents several benefits of wire cut EDM and how it can be time saving & cost effective for businesses.
The history of wire cut EDM is found in the research which was done around 1960s. The primary purpose was to assist in forming accurate molds and forms used for production. Before wire cut EDM was invented, production of complex shapes with traditional machines like this 3-axis mill or a standard 2-axis lathe would be almost impossible. But they were also limited in what was possible with those old ways of doing things. Wind cut EDM made everything very simple! Since we work with powerful computers, this has allowed us to create more detailed designs than could be replicated by hand. This technology is a real game-changer for factories.
One of the most astonishing features about Wire cut EDM is that it never makes robust contact with your metal. Rather, it is more of a piece of very thin wire, essentially the size equivalent to that which you would find in your head - I believe this incredibly small width explains why we can all hear so clearly and distinctively. The wire itself could be brass or copper conductivity materials (more on types later). This wire is fed through the metal and it creates sparks as material gets removed with its movement. This process is exquisite and very precise with the ability to repeat it over, so you can make batched parts of your largescale build where everything should be =).
This was wire cut EDM has its most significant positive aspect that saves iphTime and cost both. This process is way quicker than the older ways of removing metal, those would involve many alterations and various arrangements for a brand new part. One you have put the wire cut EDM machine in place, it will keep working for hours or even days without needing any help! This allows it to produce parts all day long, which is great for manufacturing.
The precision and accuracy of wire cut EDM is another significant feature in this regard. This allows it to retain much material. A lot of material is wasted by traditional means, commonly because too much agents are removed in the process or ingesting dead ransom. In other words, wire cut EDM just takes away the material necessary to create a part. This saves on materials, something that is very important for a business that wants to keep costs low.
Moreover wire cut EDM can handle hard metals like titanium and tungsten with ease. It is usually difficult to mould these materials and they tend to shatter or break, snipped of care. These are difficult-to-machine materials for traditional cutting methods, but wire cut EDM cuts through the material easily without contacting and harming the part. It is a very strong material making it ideal for parts that need to be robust.
Further, wire cut EDM also features low heat emission in the actual cutting stream. This is good as it implies less risk of the part being broken. Despite some potential benefits, other EDM processes will produce too much heat thus causing the part to warp or shatter. This limits its use to relatively simple forms which can be machined using conventional cutting tools, and creates the need for wire EDM when these factors are an issue.
More than 14 years of wire cut edm experience and complete machining equipment which includes CNC milling grinding machine, CNC lathe, EDM, wire cutting and more. We are the only company with a distinct benefit for products that are multi-process.
We have a highly skilled purchasing team as well as a vast inventory of suppliers for standard parts. We also wire cut edm heat and surface treatments.
Total quality management is achieved by full involvement. From the early quality prevention to the final product, it is a stringent quality system. Tests for product are divided into tests for raw materials, processes testing, and testing of the final product. Our testing equipment is extensive, the primary equipment comprises CMM, projector, altimeter, hardness tester, spectrometer, and many more. We work with a number of foreign and American-funded corporations. The company has also been through their various wire cut edm.
We have experienced design engineers to wire cut edm our technology. Our designers are experienced in mechanical design. Some of our designers have more that 20 years experience in the field of design. They have been involved in process improvement and fixtures, as well as equipment design and much more.